Internet Explorer is not supported
Sorry, please use another browser such as Google Chrome or MozillaFirefox

Denture expert Eric Kukucka talks about digital pathways and the future

What do tools like intraoral scanners bring to your denture workflow?

In my case, the 3Shape TRIOS intraoral scanner and digital workflows in general, have made it much easier for us to provide quicker, more comfortable, and predictable treatments for our patients.

When you look at a workflow that begins with an intraoral scan and compare that to an analog workflow there’s a huge difference. With analog, you are having to either send to a lab, or pour models, and then having to send that to a lab, maybe even across the country, you are spending a lot of time shipping boxes, creating models, annoying the patient; the expenses and effort just multiplies. 

In contrast, if you look at TRIOS, and digital dentures for that matter, you have a seamless, integrated workflow that is basically, effortless, and efficient. You are not having to worry about shipping, and the digital workflow, in my experience, improves quality, accuracy, trueness, reproducibility, and patient engagement as well.

Most removable denture patients, on average, come from the geriatric population. And they are very entertained by technology. When they see a digital rendering of their oral cavity or a reference denture for that matter, it improves their customer experience and our workflow. Also, in terms of hygiene, digital helps us to keep everything within the operatory.

Another great thing about an intraoral scanner is that it is so easy to train your team members on. Whether it's a dental assistant or dental hygienist, your whole team can literally pick up the wand and start scanning. 

How about denture design software, does that improve efficiency?

Yes definitely. 3Shape’s software now with its optimized digital denture workflows enable you to utilize AI 2.0 if you're doing edentulous scans, whether it's for an immediate denture or full denture, you can also do impression scans and then a copy denture workflow.


So, I think having a seamlessly integrated workflow that starts on the clinical side with TRIOS and then having the ability to digitally transfer that to lab software really creates a cohesive relationship between clinic and lab.

How do you see the denture business in five years from now?

Today, we see approximately 3 to 5% dentures being created digitally. I think in five years that number will reach 20, 30, maybe even a 50% threshold.

You cannot ignore how digital technology is impacting the industry. We may even see a shift to removable restorations being done chairside. Whether that's chairside from an in-house lab perspective or even a dentist printing a denture chairside, I could see that coming.

I still firmly believe that there's a necessity for having a skilled dental technician, but maybe that skilled dental technician is the one doing the designing or assembly.

I also believe that in five years from now you will see a huge adoption of intraoral scanners for the fabrication of removable prosthetics. Artificial intelligence will play an integral roll in how we deliver care from both the data acquisition (scanning) the design and manufacturing process.

Today there's still a lot of hybrid workflows, you know, analog, digital, digi-log as I like to call it, but I think five years from now, you will see digital pathways running at full steam.

FREE Eric Kukucka’s eBook: “How to do dentures digitally” – includes step-by-step workflow for reference dentures!


About Eric D. Kukucka

Eric D. Kukucka is a Denturist and Management Consultant for TAG (The Aspen Group) leading the digital denture initiative for Aspen Dental.

As an active researcher, educator, and key opinion leader in his field, Kukucka helps develop protocols and materials used by practicing clinicians around the world and in Aspens 1,000 locations across the United States. He is an important consultant to multinational companies in dental materials manufacturing, implant design and fabrication, and imaging software, including Ivoclar Vivadent, 3Shape, and Nobel Biocare. A skillful oral health professional dedicated to creating high-quality digital removable, fixed, and fixed-detachable implant prosthetic restorations in his own practice, Kukucka is also a prominent sales strategist and advocate for market best practices in oral healthcare.

The first denturist in North America to beta test digital dentures with Ivoclar Vivadent, Kukucka is a global expert on the integration of digital technologies in removable prosthodontics. A faculty member of the Digital Dentistry Institute, he has authored dozens of publications and delivered more than 50 keynote lectures (in two languages) including at the IDS in Cologne, Germany, the leading global trade fair of the dental industry.

Kukucka is best known in dentistry for collaborating on the development and innovation of monolithic milled digital denture workflows and paradigm-shifting intra-oral scanner strategies for digitizing dentures. Notably, Kukucka co-developed the influential “Reference Denture” scan strategy with 3Shape. In 2020, he was the first denturist appointed to the company’s Global Corporate Advisory Board. He was the 32nd person in the world certified to teach Dr. Jiro Abe’s Suction Effective Mandibular Complete Dentures (SEMCD) methodology. Kukucka also authored the inaugural JPD (Journal of Prosthetic Dentistry) JPD Digital article.

Kukucka resides in Windsor, Ontario, where he received local recognition for his experimental efforts in 3D printing personal protective equipment during the COVID-19 pandemic and a member of the Inspiration 100 Charitable foundation and supporter of the Special Olympics.